Custom graphic overlays, printed to survive the real world
Polyester and polycarbonate overlays with UV-resistant printing, hard coat, selective textures, embossing and windows. Whether you need a protective front panel or a decorative skin for existing switchgear, we print, die-cut and ship production-ready overlays.
Screen and UV printing with color-matching to your brand
Hard coat, matte/gloss textures and embossed tactile keys
Clear, tinted or printed windows for displays and LEDs
What is a graphic overlay?
A graphic overlay is the printed top film that carries your branding, legends and user instructions, and protects the controls underneath. It is the part users touch every day — so durability and finish matter as much as print quality.
Material choice
Polyester (PET) — most common; excellent chemical resistance, tight dimensional stability, ideal for backlit overlays
Polycarbonate (PC) — tougher and more impact-resistant; great for unbacked panels that get handled
Hybrid — polyester overlay with polycarbonate reinforcement where flexing concentrates
Why overlay quality matters
First impression of your product — colors, finish and feel sell
Abrasion- and chemical-resistant printing stays legible for years
Precise die-cutting keeps windows, buttons and cutouts aligned
Right adhesive + right texture = clean assembly on your enclosure
Finishes & customization
Every overlay can combine several finishes. Send your artwork and we'll advise the best stack for your environment.
Printing
Screen printing for precise Pantone colors; UV printing for photographic detail; digital for fast-turn prototypes.
Texture & finish
Matte, gloss, satin, anti-glare, anti-fingerprint and selective gloss for a premium two-tone look.
Windows
Clear or tinted display windows with printed borders, scratch-resistant coating and anti-reflective options.
Embossing
Raised tactile keys and borders for blind operation, plus tactile dimples for finger positioning.
Hard coat
UV-cured hard coat for ≥ 2H pencil hardness and strong abrasion and chemical resistance.
Adhesive
Aggressive 3M-class adhesives for textured, powder-coated or curved surfaces, with liner options.
Die cutting
Tight-tolerance kiss-cut and through-cut shapes, including complex cutouts and registration holes.
Backlighting
Translucent print layers and light windows that let LED backlighting glow through legends evenly.
Specifications
Standard capability range. We'll confirm exact values against your design file during DFM review.
Parameter
Typical Value
Base film
Polyester (PET) or polycarbonate (PC)
Thickness
PET 0.125–0.25 mm; PC 0.25–0.75 mm
Printing
Screen, UV, digital
Color matching
Pantone / custom, ΔE ≤ 1.5 on approved sample
Pencil hardness
≥ 2H with hard coat (up to 3H)
Adhesion
Cross-hatch tape test: 4B–5B (ASTM D3359)
Operating temperature
−40 °C to +85 °C (PC up to +120 °C)
Chemical resistance
Alcohol, mild acids, detergents, IPA (varies by ink/film)
Cut tolerance
±0.15 mm typical, ±0.10 mm on critical features
Compliance
RoHS, REACH, UL 94V-0
Applications
Overlays protect and brand front panels everywhere from clean rooms to commercial kitchens.
Medical front panels
Disinfectant-safe overlays for patient monitors and analyzers
Appliance panels
Washing machines, ovens, coffee machines and air conditioners
Industrial equipment
Machine nameplates, control labels and front panels
Point of sale
Keypad covers, terminal faces and signage overlays
Fitness equipment
Sweat- and wipe-down-resistant console faces
Security & access
Intercom panels, keypads and elevator controls
Graphic overlay FAQ
Polyester resists chemicals and stays dimensionally stable, making it the default for most overlays and backlit designs. Polycarbonate is tougher and more impact-resistant, ideal for unbacked panels that get handled or bumped. Send us your environment and we'll recommend one.
AI, PDF, CDR or DWG vector files at 1:1 scale with Pantone references work best. Raster at 300+ DPI is fine for simple designs. Missing files? We can redraw from a physical sample or photo.
Yes. We color-match against Pantone or your physical sample, produce a proof print, and iterate until you approve the color — before any tooling is cut.
You may also need
Membrane Switches
An overlay plus printed circuits and spacer = a complete sealed switch, not just a cover.
"Membrane switches and mechanical keypads both survive millions of actuations, but they suit very different products. Compare cost, sealing, backlighting and reliability to pick the right interface."
"Polyester (PET) and polycarbonate (PC) are the two dominant graphic overlay materials. Learn how chemical resistance, printing, flexibility and cost decide which one your membrane switch needs."
"Before you approve a membrane switch drawing, you need to check these seven specifications — from actuation force to tail routing. A 10-minute review now prevents expensive tooling changes later."